• ABS Injection Molding ABS Box

ABS Injection Molding ABS Box

size200X200mm
materialabs(v0),pc,pc+gf,pa66,pa66+gf
colortrasparent,white,black
rohs certificate,v0 grade material
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Injection Molding for ABS Touch Case

Parameter Specification / Description
Material ABS (Acrylonitrile Butadiene Styrene)
Color Light Gray / White / Customizable (Matte finish shown)
Mold Cavity 1 (Single cavity)
Tolerance ±0.02mm (For critical hole positions & side port)
Shrinkage Rate 0.4–0.7% (If injection molded)
Surface Finish SPI-A1 Mirror (Internal cavity) / Fine Matte or Bead Blast (External surfaces as shown)
MOQ 100–1,000 pcs
Lead Time Injection Molding: 25–35 days (after T1 samples)
Application Equipment enclosure / Instrument base / Structural housing / Test fixture
Packing Bubble wrap + EPE foam + Export carton

How We Mold This ABS Part

Melt temperature should be set between 220°C and 260°C, with mold temperature maintained at 50°C–80°C to ensure good surface finish and dimensional stability.

Injection pressure generally ranges from 60–100 MPa, while holding pressure is about 50–70% of the injection pressure to minimize shrinkage and prevent sink marks.

Injection speed should be medium to high to achieve a uniform surface appearance, and back pressure is kept low at 0.3–0.8 MPa.

Cooling time usually ranges from 15 seconds depending on wall thickness. Post-mold annealing at 70°C–80°C for 2–4 hours may be applied to relieve internal stress and prevent warping.

ABS Plastic Waterproof Terminal Box – IP65/IP66 Enclosure Injection Molding

Material Advantages

ABS offers excellent impact resistance, good dimensional stability, and easy machining, with a smooth surface finish, moderate heat resistance, and good electrical insulation.

Cost-Effective

ABS is cost-effective, widely available, and easy to color, making it ideal for structural housings, enclosures, and prototypes.

IP Ratings

We can produce IP44, IP55, IP65, and IP66 ratings, featuring a flame-retardant V0 grade resin and a click-lock assembly mechanism for tool-free mounting.

Prototype Molds

Yixing Technology provides low-cost prototype molds for small-volume production, with a typical lead time of just 10 days and a mold life of 100,000 cycles.

Quality Control

Critical dimensions are maintained with running CPK monitoring for consistent quality, achieving UL94 V-0 rating without additives.

Metal Replacement

As a high-performance engineering plastic, it is an excellent metal replacement in applications requiring lightweight, corrosion-resistant, and high-strength components.

Engineering Support

We have found the two most critical factors for success in the engineering and design development process are partnering with you early on in the design phase – not only making your idea come true but also modifying it more suitable for production.

  • Part Design and Material Selection – Understanding the product application, intended market and performance, end use objectives, and use environment.
  • Tool Design and Mold Building – Design for mold efficiency, longevity and performance.
  • Prototyping – Make it very easy and cheap to evaluate a part’s form, fit and function.
  • Quality Systems – According to ISO 9001, focusing on tolerances, part inspection, function inspection, appearance inspection, reliability and traceability; and more.
  • Automation Systems – In the injection molding process reduce the labor cost.

Our Workflow

A transparent, step-by-step process from design to delivery.

  • 1R&D Support
    We support customer R&D. Create the files or improve the design if needed (UG, SolidWorks, ProE, AutoCAD etc.).
  • 2Mold Process
    Mold design (DFM report) → check/approve → approved → make mold → produce sample → sample confirmed → check final mold quality ready to export.
  • 3Sample Modification
    If the first sample does not satisfy the customer, we can modify the mold to meet customers' requirements.
  • 4Sample Delivery
    Produce the customer's requested quantity, free shipping.
  • 5Final Delivery
    Deliver goods by sea or by air; special requirements can be accommodated based on customer demands.

Our Advantages

Our experience, along with the latest innovations in custom plastic injection molding technologies, has provided us with a competitive advantage on each and every project.

Our Expertise

Yixing Technology custom injection molded plastics are providing competitive advantage for OEMs in many applications and markets, including medical/health care (medical disposables, medical devices, medical housings and components, medical packaging), utility vehicles, packaging, agriculture, construction, lawn and garden, recreational vehicles, trucking, marine, consumer products, plumbing and water, and appliances.

Yixing Technology also has additional capabilities including bonding, painting, printing and basic assembly of electronic components and plastic products. Any customization parts is acceptable.

Contact Yixing Technology for more information about getting a quote, placing an order, or for finding solutions to your application.